EFIS Archives - FLYING Magazine https://cms.flyingmag.com/tag/efis/ The world's most widely read aviation magazine Wed, 10 Jul 2024 19:41:00 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.4 Ultimate Issue: Mini EFIS Units Keep Budget, Complexity in Check https://www.flyingmag.com/retrofit-avionics/mini-efis-units-keep-budget-complexity-in-check/ Wed, 10 Jul 2024 18:38:21 +0000 /?p=211117 If you can live with a small screen, there are ways to save money on a system upgrade, but budget more for extras.

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After cutting a new instrument panel and all the other labor-intensive work that tags along with the retrofit, flagship big-screen Electronic Flight Instrument System (EFIS) upgrades come with eye-watering invoices and lots of downtime.

While these big projects could make sense for some, we suspect the majority of buyers look for ways to keep the budget and complexity in check.

Enter small-screen EFIS, otherwise known as a budget glass upgrade. These are generally two solid-state gyro instruments—an electronic attitude display and electronic HSI. While you’ll sacrifice screen real estate, you’ll also save big on install labor because mini EFIS units can fit the existing 3-inch instrument cutouts without having to cut new metal, and in some cases, even retaining the old-school plastic overlay.

Here’s a primer on the budget EFIS market, where Garmin and uAvionix are two standouts, with some words on the realities of a bare-bones avionics upgrade.

The $15K Upgrade

While that isn’t chump change, the $15,000 price point is a realistic budget to set, though you might have some left over. And it’s possible to come out of the upgrade closer to the $10,000 price point, depending on the equipment and options.

Still, after adding up the equipment costs and typical labor, there are always extras that add to the bottom line once the airplane hits the hangar floor.

Truth is, while the aircraft may go into the shop for a couple of electronic flight displays, you might decide to also install a new GPS navigator—or maybe a new audio system. The list of add-ons is long, especially for aircraft that haven’t seen an avionics upgrade since the Clinton years. And those extras add up quickly.

The good news is that a basic budget-priced EFIS upgrade is a fine opportunity to clean up old wiring and address problems in the supporting systems. This includes working on the pitot/static system (aging systems often have leakage, which needs to be fixed before installing the new instruments), replacing old circuit breakers, and perhaps fixing faulty panel lighting. If the aircraft has been sitting for a while (or sourced outside of the U.S.), it might not even have mandate-compliant ADS-B.

Bottom line: Before upgrading, our advice is to address the basic systems first, including the transponder, altitude reporting system, and audio systems.

And speaking of cleanup, even the most basic electronic flight instruments provide the green light for removing the vacuum system. When the system hits the rubbish bin, you’ll enjoy a generous weight saving, while also making room behind the panel for future supportability. Vacuum lines, fittings and filters take up lots of space, making it tough for techs to get their hands in it to work.

Once the fundamentals are covered, it’s time for some glass. We’ll start with Garmin’s budget-based offerings.

Cutting a new custom instrument panel overlay like the one on the bench at Superior Aircraft Components adds to the expense, but also kicks the aesthetics up several notches. [Courtesy: Superior Aircraft Components]

Small-Screen Garmin

A staple in Garmin’s lineup is the 3.5-inch QVGA color LCD display-equipped G5, which started life as an experimental EFIS before Garmin earned STC for retrofitting them in certified aircraft through an AML-STC covering nearly 600 aircraft models. The G5 is a no-frills instrument but a step up from spinning mechanical iron gyros.

The battery-backup-equipped G5 attitude indicator is $2,725, and the electronic HSI version with GPS nav interface adapter (for connecting to select VHF navs and GPS navigators) is $3,675. Two G5 instruments connected together offer reversionary ADAHRS should one fail, plus there’s a four-hour battery backup if the aircraft electrics quit.

The G5 DG instrument can work for IFR approaches with its electronic HSI but is limited to VHF nav and GPS sources with digital databases, mainly Garmin GNS 430W/530W, GTN 650/750, and Avidyne IFD navigators. The G5 can also work with Garmin’s discontinued SL30 nav/comm and the current Garmin digital nav/comm radios through an RS-232 serial interface.

A pair of Garmin G5s in a Cessna 172 panel. [Courtesy: Garmin]

A couple of G5 instruments have some limitations because to keep in line with the STC requirements, they can’t replace the entire six-pack of flight instruments. Legally, they’ll replace the existing AI or DG, or a single G5 attitude instrument can replace the rate-of-turn instrument. In our estimation, the tech built into the G5 is aging and compared to newer displays it shows—there is no synthetic vision and no touchscreen. Think utilitarian, and while the instruments fit in an existing full-sized instrument cutout, the G5s have square bezels. That means modifying the plastic panel overlays (or false panels, as they’re sometimes called) in aircraft still equipped.

Depending on your particular interface, and which equipment you plan to connect to (including third-party autopilots), you might need Garmin’s $525 GAD 26 digital converter box. There’s also the $412 GMU 11 magnetometer required for heading resolution on the G5 DG. Without it, the instrument will display GPS track and not magnetic heading.

Increasingly, shops tell us that Garmin’s GI 275 beats the older G5 in popularity, given the advanced feature set and overall design. With a form factor that directly replaces most 3 -inch round instruments, the GI 275 is aimed at incremental upgrades and not requiring cutting new metal—plus, you won’t have to modify the plastic overlays, if equipped.

The instruments have a modern 2.69-inch diameter (active screen size) color capacitive touchscreen and an extremely flexible electrical interface potential compatible with a healthy variety of third-party equipment. They can function as a primary flight instrument, EHSI, CDI, an MFD with synthetic vision, traffic and terrain display, and an engine monitor. However, when used as an attitude instrument and heading display, these functions are locked in place per the AML-STC requirements. The GI 275 product line can be confusing because these instruments are available in many configurations—including one that displays Garmin’s EIS engine instrument system.

But for a typical IFR installation, you’ll want the $4,195 GI 275 ADAHRS, which is the one for use as a primary and stand-alone EFIS because it has the sensors for displaying all primary flight data. Again, it’s locked to display only the flight data. Synthetic vision is a $995 option and downloadable, so you don’t have to bring it to a Garmin dealer when adding it later on.

That’s a Garmin GI 275 configured for EIS engine and fuel data and the uAvionix AV-30 configured as an EHSI. Both of these are designed to drop into an existing full-sized instrument cutout. [Courtesy: Garmin]

In a budget glass upgrade, it’s common to install a second GI 275 ADAHRS to replace a round-gauge directional gyro, and it connects with the GMU 11 magnetometer for heading resolution. It can be configured as an EHSI, works with a variety of third-party nav sources, and has mapping, traffic, and weather overlay. A GI 275 ADAHRS with the magnetometer is priced around $4,700. Visit www.garmin.com.

uAvionix AV-30-C

The $2,299 AV-30-C (the “C” means it’s for certified aircraft) with a 3-inch color display fits in a traditional 3 1/4 -inch instrument cutout. The AV-30 has been slowly maturing over the past couple of years, and a recent upgrade that makes it compatible for IFR flying has kicked the capability up a few notches. In its basic form factor, an AV-30 is capable of serving as a primary attitude instrument. In a dual installation (one as an attitude indicator and the other as an electronic heading indicator), the AI is required to be locked when used as the primary, although it does display a heading tape at the top of the display.

The AV-30 is loaded with standard features. The short list includes built-in angle of attack, audio alerting, altitude alerting, and primary slip indication. The AV-30-C has an STC with approved model list (AML) that blankets a wide variety of single-engine aircraft with speeds below 200 knots. It’s approved as a stand-alone attitude indicator, as an electronic DG, as a replacement for a slip-skid indicator (it doesn’t have rate of turn—just a skid ball), and it can be used as the required backup attitude display for the majority of primary EFIS systems. It can even be used with the company’s ADS-B/transponder systems.

A dual-unit installation is fair game for removing the aircraft’s vacuum system, but that could need extra approvals or paperwork on the shop level since the specifics of removing the vacuum system are outside the scope of the instrument’s STC. A pair of AV-30s—one as an attitude display, plus electronic pitot static instruments (in certified aircraft you still have to retain the originals), and the other as a heading indicator—is a good way to give an old VFR panel a new lease on life.

At press time, uAvionix released a major upgrade to the AV-30’s capability thanks to external smart adapters. The new uAvionix AV-HSI smart converter accessory adds long-awaited utility to the previously lacking AV-30 IFR interface, with support for essentially all Avidyne IFD and Garmin GTN/GNS GPS navigators. It will work with the GPS-only Garmin GPS 175/GNC 355/GNX 375 navigators, plus the legacy GPS 155XL. This means you can finally display lateral and vertical course guidance for GPS approaches—plus, the converter also works with Garmin’s GNC 255 nav/comm, Garmin nav/comms, and Trig’s TX56/57 nav/comm radios.

For autopilot interfaces, another adapter—the $299 AV-APA—is in the works for communicating with S-TEC rate-based autopilots—which includes the System 20/30/40/50 models. It enables GPS track hold, GPS desired track, GPS bearing, and GPSS digital steering when using the EHSI.

Speaking of add-on interfaces, for aircraft where panel space is limited, the $299 AV-Link can be used to stream ADS-B traffic data to the AV-30 for displaying standard ADS-B traffic symbology. Any portable ADS-B In receiver that works via the industry standard GDL90 Wi-Fi protocol can interface with the display just as it’s done with an iPad. The AV-Link, which piggybacks between the main wiring harness and the AV-30 itself, is only available in experimental installations, for now. Visit www.uavionx.com.

Aspen’s Budget Evoution

The $5,995 Aspen Avionics E5 scales back the features and capabilities built into the flagship 1000 Pro MAX but shares the same drop-in, form-fit chassis that fits the existing holes of mechanical attitude and heading indicators. With a 400×760-pixel TFT Active Matrix LCD screen, the E5 is perhaps the largest of the budget EFIS models with its 6-inch diagonal Matrix LCD screen, and it has a built-in, one-hour backup battery. The E5 shows primary attitude information with altitude, airspeed, and vertical speed, plus an EHSI into a single display with a backup battery.

Aspen E5 [Courtesy: Aspen Avionics]

For IFR capability, the E5 needs to be connected to an IFR panel-mounted navigator but doesn’t require a backup attitude indicator like the Pro models do. It does, however, require Aspen’s ACU (analog converter unit) for connecting with autopilots and VHF nav radios—an accessory that kicks up the price to around $7,000, plus the extra installation effort. You can upgrade the E5 to the Pro MAX version without changing the majority of the hardware. Visit www.aspenavionics.com.

How Much for That?

We think an important step in any budget EFIS upgrade is gathering proposals for larger-screen glass as a comparison. That means bringing the aircraft to the potential installer so they can determine what will and won’t fit.

For sure, the buy-in will be higher, especially when the project requires metal work, but for some—especially with aging eyes—the price delta could be worth it. For others, the smaller screens are a trade-off for an easier installation and lower invoice.


This column first appeared in the Summer 2024 Ultimate Issue print edition.

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Genesys Aerosystems Pursues STC for Military Trainers https://www.flyingmag.com/genesys-aerosystems-pursues-stc-for-military-trainers/ Fri, 14 Oct 2022 16:29:17 +0000 https://www.flyingmag.com/?p=158831 FAA approval of the avionics suite for the Pilatus PC-7 military trainer will also open the door for approval for the Beech Model 3000 and T6 Texan II, the company said.

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Mineral Wells, Texas-based Genesys Aerosystems has been assigned a project number from the FAA to pursue a supplemental type certificate (STC) for an avionics suite for the Pilatus PC-7—a low-wing tandem trainer used by the military—which will open the door for more military applications.

The company has been pursuing the STC for several months, according to Jamie Luster, Genesys Aerosystems director of sales and marketing. They expect FAA approval by Q1 2023.

Genesys expects to acquire the STC for its avionics suite on the PC-7, and thus add the aircraft to its approved model list (AML) for the suite. Once that is in place, because of similarities between the Beech Model 3000 and T6 Texan II and the PC-7 and -9, Genesys projects approval on the STC for the suite in those aircraft to follow.

Pilatus PC-7 Genesys PC-7 Avionics 2 The initial installation is being accomplished in Genesys’ Pilatus PC-7, upon which the PC-9 and Beech Model 3000 are based, according to the company.

“The similarity of the PC-7, Beech 3000, and T-6A Texan II models lend themselves ideally to an AML STC,” Dean Boston, chief certification engineer, said in a statement. 

“This approach allows us to easily modify the design as needed to meet the T-6A’s unique requirements as well as a variety of similar trainer fleets around the world,” Boston said.

The Genesys avionics being certified on these tandem-seat trainers includes Genesys electronic flight instrument system (EFIS) displays with integrated flight management system (FMS), terrain awareness warning system (TAWS), military-grade head-up display (HUD) symbology, integrated digital flight recording, and a host of other features for tandem-seat training aircraft.

The STC architecture also includes the Genesys Digital Radio software-definable integrated VHF and UHF nav/com radio, ultra-compact sensors, engine/airframe indications, integrated radio management, and an integrated voice-warning master caution system.

Genesys Aerosystems is a Moog Inc. company, and it is a leading provider of integrated avionics systems for military and civil customers.

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Aspen Avionics Announces Autopilot Compatibility With Evolution Series https://www.flyingmag.com/aspen-avionics-announces-autopilot-compatibility-with-evolution-series/ Wed, 27 Jul 2022 13:03:10 +0000 https://www.flyingmag.com/?p=149414 Owners can enable its flight display series as a replacement in the panel.

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On Tuesday at EAA AirVenture, Aspen Avionics announced the integration of its Evolution flight display series with the Garmin GFC 600 autopilot. The avionics manufacturer also outlined the recent approval to use its Evolution series as a complete replacement for traditional instruments in the panel.

With the latest software release (v2.12), those aircraft owners who have the GFC 600 installed in their airplanes can couple the digital autopilot to their primary flight display (PFD) and enjoy a more streamlined operation. The update is intended to lower pilot workload and enhance the safety of single-pilot IFR.

The software update gives the pilot the following:

  • the ability to select altitude, vertical speed and airspeed on either the PFD or the GFC 600 panel;
  • flight director capability for coupled autopilot operation;
  • a fully digital interface that eliminates the need for adapter boxes;
  • extended runway centerlines on the multifunction display’s moving map;
  • selected altitude/airspeed output for Trio autopilots;
  • improved auto brightness levels based upon customer feedback.

The GFC 600 software update pricing is $1,995.

No Backup Required

Aspen also promoted the fact that owners upgrading with the Evolution series may also gain the ability to remove traditional instrument systems previously required as a backup to the glass-panel displays. For most Evolution Pro Max PFD or E5 systems, the FAA now allows for the removal of the attitude indicator—and potentially its associated vacuum system—while retaining the turn and bank, altimeter, and airspeed indicators as the needed backups to the PFD.

For owners installing the Evolution 2000 Max or 2500 Max systems, the vacuum-driven instrument(s) can be removed, as well as the turn and bank, altimeter, and airspeed indicator, completely streamlining the panel.

John Uczekaj, Aspen Avionics president and COO, related his assessment of the move, going back to the early days of installing glass panel displays in general aviation airplanes, when the FAA “was not as comfortable” with the idea of relying upon the then-new electronic instruments. “That created a lot of questions by our customers, why that’s necessary,” when the pilot was relying before on a single mechanical instrument—the vacuum driven attitude indicator—that was itself notoriously unreliable. 

“Over time, the reliability of these displays and the FAA’s march towards safety-enhancing equipment” eased the situation to bring the industry to this point where an electronic EFIS is recognized as the more reliable—and data-rich—choice, he said.

“For our consumer base, it eliminates one of the most unreliable things in their airplanes,” Uczekaj said.

AirVenture Base

At Oshkosh, Aspen Avionics sponsors a base in the North 40 campground, offering an air-conditioned lounge and refreshments for the wide range of its 14,000-plus customers who fly into the show each year. “We’re the most consumer-based company in certified avionics,” said Uczekaj, and the effort at AirVenture keeps the company close to that base.

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