super heavy Archives - FLYING Magazine https://cms.flyingmag.com/tag/super-heavy/ The world's most widely read aviation magazine Thu, 06 Jun 2024 20:33:25 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.4 SpaceX Starship’s Fourth Test Flight Is Rocket’s Most Successful Yet https://www.flyingmag.com/modern/spacex-starships-fourth-test-flight-is-rockets-most-successful-yet/ Thu, 06 Jun 2024 20:33:22 +0000 /?p=209143 It’s a momentous occasion for SpaceX as both Starship and the Super Heavy booster successfully splashed down back on Earth.

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A damaged flap and multiple lost tiles weren’t enough to stop SpaceX’s Starship—the largest and most powerful rocket ever constructed—from making its first successful splashdown on Thursday.

Starship and the Super Heavy booster finally made it back to Earth following the spacecraft’s fourth integrated flight test (IFT-4), which was the main goal of the mission that launched from Boca Chica, Texas. As SpaceX put it, “the payload for this test was the data.”

Super Heavy splashed down in the Gulf of Mexico after jettisoning from Starship about four minutes into the flight. Starship, meanwhile, flew nearly halfway around the world over the course of about 40 minutes before splashing down in the Indian Ocean.

External cameras and on board Starlink satellites gave viewers a rare live look at Starship’s reentry into Earth’s atmosphere from its suborbital flight path. The video feed appeared to show the loss of several heat shield tiles and damage to one of the flaps—which control the vehicle as it decelerates from hypersonic speeds—as plasma built up around the spacecraft.

Live footage cut in and out several times, prompting cheers from the SpaceX team each time the feed was restored. Crews toasted marshmallows in celebration of Starship’s inaugural landing burn, which slowed it down for a “soft” ocean landing. Then, finally, after much anticipation, the gargantuan spacecraft splashed down for the first time at T-plus 1 hour and 6 minutes.

“Despite loss of many tiles and a damaged flap, Starship made it all the way to a soft landing in the ocean!” said SpaceX CEO Elon Musk in a post on X, the social media platform he acquired in 2022. “Congratulations @SpaceX team on an epic achievement!!”

NASA Administrator Bill Nelson, who is betting on Starship to complete the necessary test flights in time for SpaceX to prepare a Starship Human Landing System (HLS) for the Artemis III mission—NASA’s first lunar landing attempt since the Apollo missions—also sang the praises of IFT-4.

After successfully making it to suborbit and back, the arrow is pointing up for Starship.

Each of the spacecraft’s first two integrated test flights ended in explosions, and its third was cut short just after reentering the atmosphere. All three attempts resulted in the spacecraft’s grounding by the FAA.

But SpaceX painted these as successes. According to the company, Starship’s development falls under its philosophy of rapid design iteration. Essentially, the firm is okay with blowing up a few rockets if it can collect data that helps it hone the design, increasing the chances of success on future launches.

A reentry and soft landing was the primary objective of Thursday’s flight test, validating that Starship and Super Heavy—which are designed to be reusable—could survive the extreme conditions during approach and landing.

At present, it’s unclear whether the extent of the damage will prevent the rocket from flying again. But with both stages back on Earth, it seems unlikely that the FAA would move to ground Starship for a fourth time.

“The fourth flight of Starship made major strides to bring us closer to a rapidly reusable future,” SpaceX said in an update on its website. “Its accomplishments will provide data to drive improvements as we continue rapidly developing Starship into a fully reusable transportation system designed to carry crew and cargo to Earth orbit, the moon, Mars, and beyond.”

That would mean Musk and SpaceX can turn to the next step in Artemis preparations: an in-orbit propellant transfer demonstration. Following that, Starship will need to complete an uncrewed lunar landing, which could require multiple launches.

The final phase will be a crewed flight test, in which the spacecraft will land billionaire entrepreneur Jared Isaacman on the moon. Isaacman is the driving force behind the Polaris Program, which in 2022 purchased three flights from SpaceX in an effort to advance human spaceflight. The program’s first mission, Polaris Dawn, is expected to launch this summer on SpaceX’s Falcon 9 rocket. It will culminate in the crewed flight of Starship.

It’s difficult to gauge exactly how many Starship launches SpaceX will need to complete before the rocket is certified for routine missions. But the company is under a time crunch.

Already, Artemis III has been pushed back from 2025 to September 2026. And NASA, facing competition from Russia, China, and others to expand the envelope for human spaceflight, will likely want to stick to that timeline.

If that’s the case, SpaceX will need to see continued positive results from rapid design interaction. The good news is that Starship appears to be on the right trajectory.

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SpaceX Pitches High-Frequency Starship Operations at Kennedy Space Center https://www.flyingmag.com/spacex-pitches-high-frequency-starship-operations-at-kennedy-space-center/ Fri, 10 May 2024 17:20:21 +0000 https://www.flyingmag.com/?p=202629 The company proposes installing infrastructure that would support as many as 44 Starship launches annually but will first need to pass an environmental assessment.

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The FAA on Friday revealed a proposal by SpaceX to operate Starship, the largest and most powerful rocket ever built, out of Kennedy Space Center in Florida.

The agency says it plans to prepare an environmental impact statement (EIS) on the potential effects of awarding a commercial launch vehicle operator license for Starship operations at Kennedy’s Launch Complex-39A. To date, all Starship test flights have launched from SpaceX’s Starbase launchpad in Boca Chica, Texas, which serves as its primary research, development, and flight test facility for the gargantuan rocket.

SpaceX will need to obtain a vehicle operator license before launching Starship from Kennedy, an action that falls under the National Environmental Policy Act (NEPA), the FAA says. As such, it and NASA determined an EIS to be the appropriate level of scrutiny. 

SpaceX will prepare the assessment itself under FAA supervision, at NASA’s request. Obtaining the EIS would not guarantee the issuance of a vehicle operator license, but it is a required step under NEPA.

SpaceX’s proposal calls for the construction of launch, landing, and other infrastructure at Launch Complex-39A that would support as many as 44 launches per year using Starship and the company’s Super Heavy booster. The site hosts launches of its Falcon 9 and Falcon Heavy rockets.

The new infrastructure would allow Starship—which is designed to be reusable—to land back on the launchpad or a droneship, a sea-borne landing platform. The proposal also calls for expendable rocket and booster landings in the Atlantic Ocean.

The FAA will hold one virtual and three in-person public scoping meetings, inviting relevant agencies and organizations, local Native American tribes, and members of the public to submit comments on the potential environmental impacts of the proposal.

The submission period for public comments opened Friday with the publication in the Federal Register of an FAA notice of intent to prepare the EIS. Stakeholders can attend in-person scoping meetings on June 12 and 13, followed by a virtual meeting on June 17. More information is available on the FAA website.

Starship so far has flown three uncrewed orbital test flights, each more successful than the last. However, the first of those flights, which launched in April 2023, caused a litany of unintended environmental effects, shattering windows and sending plumes of ashy particulate as far as 6 miles away from Starbase.

The debris field created by the launch had a far wider radius than anticipated, due in part to SpaceX’s decision to forgo the installation of a water-cooled steel plate beneath the launchpad. A water deluge system was installed for Starship’s second test flight, which greatly improved containment of the debris field.

Following Starship’s first test flight, a coalition of environmental groups also sued the FAA over its handling of the launch. The groups accuse the agency of allowing SpaceX to take the reins on evaluating the rocket’s environmental impact.

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Elon Musk Sets New Goal for Massive Starship Rocket https://www.flyingmag.com/elon-musk-sets-new-goal-for-massive-starship-rocket/ Fri, 29 Mar 2024 19:38:36 +0000 https://www.flyingmag.com/?p=199488 The SpaceX CEO wants the fourth test flight of Starship to end in the spacecraft’s safe recovery on Earth, a feat that has thus far eluded the company.

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SpaceX CEO Elon Musk has hinted at the goals for the next integrated test flight of the company’s Starship rocket and Super Heavy booster, which together form the largest and most powerful spacecraft ever built.

Starship’s next mission, IFT-4, will be the massive rocket’s fourth since it made its maiden voyage in April 2023. The spacecraft launched for the third time in March, but it was also grounded by the FAA for a third time after SpaceX was unable to recover the rocket and booster when they reentered the atmosphere.

In a post on X, formerly Twitter, Musk on Wednesday said SpaceX is now preparing for that fourth test flight. The goal, he said, is for the spacecraft to survive the fireball that forms around it during reentry, when temperatures reach their highest point.

Gwynne Shotwell, chief operating officer of SpaceX, said last week that the flight could happen as soon as early May. It will not have a payload.

SpaceX completed a full-duration static fire test of the Starship upper stage’s six Raptor engines on Monday, less than two weeks after its third voyage. A static fire test involves the loading of propellant and firing of the engines while the rocket is bolted to the launch mount. It is intended to ensure the engine is functioning properly and assess factors like pressure and temperature.

The company on Wednesday completed a second static fire of a single upper-stage engine using the spacecraft’s header tanks. These fuel the engines as they fire shortly before landing, which returns the reusable rocket to a vertical orientation as it approaches the landing pad.

IFT-4, if it goes according to Musk’s plan, would mark the first time Starship and Super Heavy make it to orbit and back to Earth in two pieces. Each of the rocket’s first two test flights ended in explosions. But the third attempt, while still resulting in the loss of the rocket and booster, was comfortably SpaceX’s most successful one yet.

Starship’s six second-stage engines successfully powered on and carried the rocket to orbit for the first time. While in orbit, it achieved several more firsts, including a critical propellant transfer test that demonstrated a maneuver the spacecraft will need to perform on future missions to the moon and beyond, including for NASA. The space agency this month applauded the company’s effort.

Starship also demonstrated the ability to open and close its payload door, which could one day be used to deploy Starlink satellites and other cargo, while in orbit.

After coasting nearly halfway around the Earth, Starship reentered the atmosphere for the first time, adding to the milestones. But after that SpaceX lost communications with the rocket and announced it believed it to be lost.

Before Starship can fly again it will need to be cleared by the FAA, which initiated a mishap investigation following the third test flight. A mishap investigation is standard procedure whenever a launch does not go according to plan. The process concludes with SpaceX obtaining a fresh launch license and could take anywhere from a few months to a few weeks.

Musk, however, does not anticipate any future slowdowns for Starship. He earlier this month said in a post on X that SpaceX would aim for six more Starship launches this year, which would be an unprecedented number for a new super heavy-lift rocket.

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SpaceX Starship Grounded Again https://www.flyingmag.com/spacex-starship-grounded-again-after-most-successful-test-flight-yet/ Thu, 14 Mar 2024 21:03:20 +0000 https://www.flyingmag.com/?p=198089 The FAA begins a third mishap investigation into SpaceX’s Starship rocket and Super Heavy booster, which were lost during a test Thursday.

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In what feels increasingly like a bout of déjà vu, SpaceX’s Starship—the largest and most powerful rocket ever flown—has been grounded again.

The FAA on Thursday initiated its third mishap investigation into Starship after the 400-foot-tall spacecraft and booster were lost during its third orbital test flight. Both components are intended to be reusable.

Starship will remain grounded until the FAA concludes its investigation and awards a fresh launch license. However, Thursday’s flight undoubtedly built on previous Starship missions, during which the rocket and booster exploded minutes after takeoff. This time around, they flew halfway around the planet.

Starship stands taller than the Statue of Liberty and on Thursday generated nearly twice the thrust of NASA’s Space Launch System, which owned the previous record. Orbital test flights are intended to evaluate the spacecraft’s capabilities for NASA Artemis moon missions, which aim to return humans to the lunar surface for the first time in half a century.

Starship and the Super Heavy booster lifted off Thursday morning from Starbase, SpaceX’s launch pad in Boca Chica, Texas. The spacecraft generated 16 million pounds of thrust from 33 Raptor engines, the most ever in a rocket booster.

Unlike past attempts, Thursday’s mission, OT-3, traveled nearly halfway around the Earth as intended. For the first time, Starship reached space. But when the rocket reentered the atmosphere about 45 minutes into the mission, SpaceX lost communications. The company later said the vehicle did not survive reentry. Starship was intended to splash down in the Indian Ocean, and the booster in the Gulf of Mexico.

However, while not fully completed, the mission was vastly more successful than previous flights. Starship for the first time demonstrated the ability to reach orbital speeds and open its payload door—which could one day deploy Starlink satellites and other cargo—during flight.

Another crucial feat was a liquid oxygen transfer between two tanks, part of a NASA tipping-point demonstration and a key capability for missions to the moon and beyond.

A SpaceX representative estimated the company will need to complete 10 refueling missions before its Starship Human Landing System (HLS)—the capsule that will transport astronauts to the moon during Artemis III—can land on the lunar surface. The representative did not convey how many orbital test flights will be required, but Starship will need to complete at least one mission in full before moving to the next phase.

With three orbital test flights under Starship’s belt, SpaceX CEO Elon Musk on Tuesday predicted the rocket will complete six more this year—an unprecedented number for a new super heavy lift rocket.

Though the flight undoubtedly builds upon Starship’s previous missions, the FAA will nevertheless investigate the loss of communications, which it said affected both the rocket and booster.

A mishap investigation is standard whenever a launch does not go according to plan. The goal is to determine the root cause of the event and identify corrective actions to keep it from happening again.

The regulator said it would be involved in every step of the process. It will need to approve SpaceX’s final report, including any corrective actions the company intends to take, before a license can be reissued.

“A return to flight is based on the FAA determining that any system, process, or procedure related to the mishap does not affect public safety,” the agency said. “In addition, SpaceX may need to modify its license to incorporate any corrective actions and meet all other licensing requirements.”

No public injuries or property damage were reported from OT-3, the FAA said. That was not the case during Starship’s first test flight, which damaged buildings and sent plumes of ash and debris flying miles away.

The investigation into that incident closed within seven months, and the agency’s second inquiry was completed in just three months. Since Thursday’s test was far more successful than the previous two, and no injuries or damage were reported, the investigation timeline may be on the shorter side.

Accidents are not particularly uncommon for spacecraft. In fact, a Japanese rocket called Kairos and a Chinese model called Yuanzheng-1S both suffered anomalies this week. But the delays caused by Starship investigations may have implications for the Artemis missions.

NASA Administrator Bill Nelson congratulated SpaceX on Thursday’s test flight. But with Americans’ return to the moon aboard Artemis III now delayed to 2026, the agency will be expecting a usable Starship HLS by then. Jim Free, associate administrator of NASA, predicted vehicle’s development may take more time than previously thought.

Musk, meanwhile, has touted Starship as a ferry to Mars, envisioning trips to the Red Planet carrying hundreds of humans at a time. Those ambitions will depend on SpaceX ironing out the kinks with the 400-foot-tall rocket and booster.

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The Implications of SpaceX’s Second Starship Test Flight https://www.flyingmag.com/the-implications-of-spacexs-second-starship-test-flight/ https://www.flyingmag.com/the-implications-of-spacexs-second-starship-test-flight/#comments Mon, 20 Nov 2023 20:04:17 +0000 https://www.flyingmag.com/?p=188440 Saturday’s launch again ended in the loss of both Starship stages, prompting another FAA mishap investigation and potential delays to NASA’s Artemis moon mission program.

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The most powerful rocket ever built is grounded—again.

SpaceX’s massive Starship rocket and Super Heavy booster flew for the second time on Saturday, and the results were a mixed bag. Stage separation—the point at which the spaceship’s maiden voyage in April went off the rails—was a success. But like last time, both the rocket and booster exploded and were lost, prompting another mishap investigation by the FAA. Starship will not be able to fly again until the investigation and a launch license evaluation are concluded.

The 400-foot-tall spacecraft took off from Starbase—SpaceX’s launch pad in Boca Chica, Texas, just off the coast of the Gulf of Mexico—Saturday morning after the launch was postponed from Friday. All 33 Raptor engines on the Super Heavy booster fired this time, unlike in April, when a handful of them failed.

Starship’s second test flight successfully debuted a hot-stage separation system, one of “well over 1,000” changes SpaceX made to the design, according to CEO Elon Musk. In hot-stage separation, the upper stage engines are ignited while the booster’s engines are still firing and the two stages remain attached. Previously, the company turned off the booster engines first.

According to SpaceX, Saturday was the first time a vehicle as large as Starship successfully pulled off the technique.

Although the new system achieved its goal, the booster promptly exploded—or experienced a “rapid unscheduled disassembly,” in SpaceX parlance—over the Gulf of Mexico, where it was meant to splash down intact. A few minutes later, after the Starship upper stage reached space, SpaceX engineer and livestream host John Insprucker said mission control lost contact with the spacecraft.

“We think we may have lost the second stage,” Insprucker said on the broadcast.

About 47 minutes into SpaceX’s livestream and eight minutes into the flight, as a camera follows the upper stage, an explosion is visible. Insprucker said engineers believed an automated flight termination plan was initiated, though the reason is still unclear. 

Starship had reached about 91 miles in altitude—well past the widely accepted boundary between the atmosphere and space—but was expected to fly more than halfway around the Earth before splashing down off the coast of Hawaii.

“With a test like this, success comes from what we learn, and [Saturday’s] test will help us improve Starship’s reliability as SpaceX seeks to make life multiplanetary,” the company said on Musk’s social media platform X, formerly Twitter.

Starship’s second voyage lasted twice as long as its first, and SpaceX appears to be getting close to nailing stage separation. However, both of the spacecraft’s reusable components were lost. And the behemoth of a rocket is now out of commission while the FAA investigates—again.

“A mishap occurred during the SpaceX Starship OFT-2 launch from Boca Chica, Texas, on Saturday, November 18,” the agency said in a statement. “The anomaly resulted in a loss of the vehicle. No injuries or public property damage have been reported. The FAA will oversee the SpaceX-led mishap investigation to ensure SpaceX complies with its FAA-approved mishap investigation plan and other regulatory requirements.”

A mishap investigation—which had grounded Starship since April—is standard when a launch does not go as planned. SpaceX will now need to compile a report on what went wrong, as well as actions it can take to ensure the next launch goes smoothly, both of which must be approved by the FAA.

The company will also need to apply for a second license modification in order to add more Starship launches to its manifest, which can involve coordination with other federal agencies such as NASA. 

There is no timeline for either process, but the FAA’s initial mishap investigation opened in April and was closed in September. A modified launch license followed in mid-November.

However, unlike the previous test, a water-cooled steel plate installed beneath Starbase prevented ash and debris from being flung for miles. And having been through the investigation and license evaluation process already, it’s possible SpaceX is able to get through a second round of inquiries more quickly.

Fly Me to the Moon

SpaceX’s “iterative design” or “fail fast, but learn faster” philosophy has allowed the company to make steady progress on its Starlink satellites and Crew Dragon capsules, both of which are launching routinely. It could be argued that’s been the case for Starship so far as well, given the successes the company achieved with Saturday’s launch. 

Still, SpaceX may need to pick up the pace. Musk’s ultimate goal is for Starship to eventually ferry hundreds of humans at a time to the moon, Mars, and beyond. The SpaceX CEO has claimed it will land astronauts on Mars by 2029. Those early arrivals are expected to build a base that could one day support a colony of 1 million on the “Red Planet.” But before Musk turns to other planets, there are projects on Earth riding on his company’s success.

In 2021, NASA picked SpaceX to land humans on the moon for the first time in half a century, contracting it to develop a variant of Starship capable of putting astronauts on the lunar surface. That mission, Artemis III, will be preceded by an uncrewed Starship demonstration flight to the moon and back. It will be followed by the Artemis IV mission, for which SpaceX has already been enlisted.

Simply put, NASA won’t be able to get the U.S. back in the space race without Starship. Already, agency officials are “concerned” about SpaceX’s progress, with one top manager predicting Artemis III will “probably” slide from 2025 to 2026.

Musk and Co. are left with a conundrum. To keep Artemis on schedule, SpaceX will need to conduct more Starship test flights, and fast. But moving too quickly can create outcomes such as Saturday’s, which, despite building on the first flight, caused the FAA to intervene. Then again, there’s little time to waste, and the company won’t be able to learn much about the largest rocket ever built without flying it.

As SpaceX continues to iterate on Starship, the company is also contending with a lawsuit against the FAA, which it joined as a co-defendant in May. The suit, filed by five environmental groups, alleges the regulator wasn’t thorough enough in its assessment of the rocket’s potential impacts on the surrounding wildlife.

Jared Margolis, senior attorney for the Center for Biological Diversity, a plaintiff in the case, told FLYING the lawsuit is still ongoing. Margolis criticized the FAA’s written reevaluation of Starship’s environmental impact, arguing the agency should have required more of SpaceX before green lighting both test flights. He said the center is considering adding more claims to its suit for the FAA’s failure to fully analyze the impact of April’s launch.

More recently, SpaceX has come under fire for its workplace safety culture, which a special report from Reuters earlier this month characterized as “lax.” According to the report, investigators used government records and interviews to determine there were 600 previously unreported injuries suffered on the job by SpaceX workers—including one death—since 2014. Several U.S. lawmakers have expressed concern about the report’s findings.

While the lawsuit and Reuters investigation did not impact Saturday’s launch, they present more obstacles for SpaceX to overcome before Starship flies to the moon. Another setback could have a ripple effect on America’s space exploration goals.

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SpaceX’s Starship Cleared for Second Takeoff After Obtaining Modified Launch License from FAA https://www.flyingmag.com/elon-musk-says-spacex-starship-could-launch-friday-and-he-may-be-right-this-time/ Wed, 15 Nov 2023 19:07:52 +0000 https://www.flyingmag.com/?p=188014 Musk’s previous predictions haven’t come to fruition, but this time, a fresh launch license backs the SpaceX CEO’s timeline.

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SpaceX CEO Elon Musk has not enjoyed a great track record when it comes to predicting the second orbital test flight of Starship, the largest and most powerful rocket ever built. But Musk’s assertion this week—that the 400-foot-tall Starship upper stage and Super Heavy booster could fly again as soon as Friday—looks like it could come true.

“Was just informed that approval to launch should happen in time for a Friday launch,” Musk wrote in a post on his social media platform X, formerly Twitter.

The SpaceX CEO did not elaborate on who gave him that timeline, and some of his previous predictions have failed to come to fruition. This time, however, Musk’s timeline is backed by the FAA: The agency announced Wednesday afternoon that Starship and the Super Heavy booster are cleared for another takeoff.

“The FAA has given license authorization for the second launch of the SpaceX Starship Super Heavy vehicle,” the agency said in a statement viewed by FLYING. “The FAA determined SpaceX met all safety, environmental, policy and financial responsibility requirements.”

The regulator said the modified license applies to all phases of SpaceX’s proposed operation, from preflight preparation to splashdown, but only for one launch. According to an air traffic control advisory on its website, the launch and reentry mission, “Space X Starship Super Heavy Flt 2,” will take place in Boca Chica, Texas—the site of SpaceX’s Starbase launch pad—on Friday. Backup dates are listed as Saturday and Sunday.

Ready for Launch

On October 31, the FAA confirmed it had completed the safety review portion of its Starship license evaluation. A modified license could not be granted until the evaluation was finished.

The announcement came with the caveat that the agency was still working through an environmental review, which a spokesperson told FLYING is the “last major element” of the process. That step required coordination with the U.S. Fish and Wildlife Service (USFWS) to produce an updated biological assessment of the potential impacts of a Starship launch on the surrounding environment.

Aubry Buzek, who runs public affairs for USFWS’s Texas office, confirmed to FLYING that the agency’s formal consultation with the FAA concluded on Tuesday, clearing the way for a license modification. On Wednesday, the FAA published a written reevaluation of Starship’s environmental assessment, concluding that there are “no significant environmental changes” compared to prior documentation.

According to USFWS, the environmental assessment focused on a new water deluge system that was installed on Starbase to shield the launch pad from the flames of Starship’s 33 Raptor engines. In April, the engines blew a massive crater under the launcher and scattered ash and debris as far as the town of Port Isabel, about 6 miles away.

Starbase did not have such a system for Starship’s inaugural launch, which may have contributed to the damage. Musk said plans to install a water-cooled steel plate beneath the launcher were scrapped because it “wasn’t ready in time,” adding that “we wrongly thought, based on static fire data, that Fondag [concrete] would make it through one launch.”

With a modified launch license in hand, Starship’s second test flight could follow in just a few days—the first one came less than a week after the FAA’s initial green light.

As was the case with that launch, the flight will be broadcast live on SpaceX’s website. In addition to the new flame deflector, it will debut a hot-stage separation system and thrust vector control system for the Super Heavy booster engines.

The flight itself is expected to last about 90 minutes, with the Starship upper stage splashing down in the Pacific Ocean off the coast of the Hawaiian island of Kauai.

High Stakes

Plenty is riding on the success of the next Starship launch. NASA picked SpaceX to develop a version of the rocket that will land humans on the moon for the first time in half a century during the Artemis III mission, which is scheduled for 2025. Before then, the company will fly an uncrewed demonstration mission to the moon.

But NASA officials are already “concerned” about the number of test flights Starship must complete even before that demonstration. A top NASA manager said Artemis III will “probably” slip to 2026 as a result.

A delay to Artemis III could throw a wrench into NASA’s other mission timelines. The space agency has already enlisted SpaceX to conduct a second crewed landing demonstration in 2027 as part of the subsequent Artemis IV mission. The goal is to develop a lander “that meets NASA’s sustaining requirements for missions beyond Artemis III,” such as docking with the upcoming Gateway space station and accommodating up to four crew members.

Following Artemis, SpaceX said the ultimate objective for Starship is to ferry hundreds of humans at a time to the moon, Mars, and beyond. Musk himself has claimed the firm will land humans on Mars by 2029. The plan is for the first batch of astronauts to set up a small base, with the aim of one day supporting a colony of 1 million earthlings on the “Red Planet.”

For fans of science fiction, it’s an exciting prospect. To get there, SpaceX will first need to prove Starship can reach orbit without exploding, but the hope is for that litmus test to happen in the next few days.

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SpaceX Starship Is ‘Ready to Launch’ Again—Or Is It? https://www.flyingmag.com/spacex-starship-is-ready-to-launch-again-or-is-it/ https://www.flyingmag.com/spacex-starship-is-ready-to-launch-again-or-is-it/#comments Thu, 07 Sep 2023 18:44:52 +0000 https://www.flyingmag.com/?p=179068 The FAA pushed back on CEO Elon Musk’s assertion that the world’s most powerful rocket is ready for a second test flight after an April explosion.

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A challenge to a cage fight could soon be in the FAA’s future if the agency doesn’t wrap up its investigation into SpaceX Starship, a prototype of which exploded minutes after its initial test launch in May. 

That’s been one of CEO Elon Musk’s retorts to those who stand in the way of his goal of commercial space dominance. And at the moment, the regulator may pose the greatest threat.

There appears to be a misunderstanding between the two surrounding Starship’s second test flight, which Musk in June said would happen in “six to eight weeks.” We’re now well past that timeframe. But on Tuesday, the SpaceX, Tesla, and X (formerly Twitter) CEO took to the latter platform to share some good news: the most powerful rocket ever built is “ready to launch.”

Concurrently, SpaceX posted images of the Starship rocket stacked on top of the Super Heavy booster at the company’s Starbase launchpad in Boca Chica, Texas. 

However, the FAA felt the need to clarify that Starship is still very much under investigation, casting doubt on Musk’s optimism.

“The SpaceX Starship mishap investigation remains open,” the agency told FLYING in a statement. “The FAA will not authorize another Starship launch until SpaceX implements the corrective actions identified during the mishap investigation and demonstrates compliance with all the regulatory requirements of the license modification process.”

The FAA clarified the ball is technically in its court. It’s still reviewing the final mishap investigation report SpaceX submitted in August and identifying the corrective actions the firm must take. Those will include modifications to its launch license to comply with regulatory requirements before it receives another green light to launch. A mishap investigation is standard when a launch or its impact does not go as planned.

Eric Berger of Ars Technica speculated, given the FAA’s update, Starship’s next launch is “likely to occur no earlier than the last 10 days of the month.”

Where Starship’s Problems Began

The FAA has now repeatedly communicated that Starship is not yet ready for another test flight. But that hasn’t diminished the optimism of Musk, SpaceX, and their supporters.

The agency’s investigation follows an April orbital test flight that began and ended in flames. The Super Heavy booster’s 33 Raptor engines roared to life on the launchpad, sending the 400-foot-tall rocket and booster 24 miles high before they spiraled out of control and exploded. SpaceX said it sent a command to Starship’s flight termination system (FTS) after the rocket and booster failed to separate as planned, causing a “rapid unscheduled disassembly.”

The explosion sent debris tumbling into the Gulf of Mexico. But even worse for SpaceX, the fireball created by the first-stage engines severely damaged the launchpad, carving out a massive crater.

The impact would also prove to be an issue for the surrounding area. It sparked a 3.5-acre brush fire and sent ash-like particulate and concrete and metal debris raining down as far away as Port Isabel, a town about 6.5 miles north of Starbase. Residents also reported broken windows, shaking buildings, and ear-splitting noise. Musk described the impact as a “rock tornado.”

The debris field was expected to span about 700 acres or just one square mile, equivalent to that of Starship’s largest explosion to date. Immediately, the FAA grounded Starship, opened its mishap investigation, and began reviewing data on the FTS (which took 40 seconds to initiate after activation) and the environmental impact on the nearby area. Starbase is surrounded by protected wetlands and the Gulf of Mexico.

The launch and explosion also sparked a lawsuit against the FAA brought by five environmental groups, including the Center for Biological Diversity and Save Rio Grande Valley. The plaintiffs allege the agency allowed SpaceX to self-conduct a programmatic environmental assessment (PEA) in lieu of a more robust, FAA-conducted environmental impact statement (EIS) “based on SpaceX’s preference.” They claim the PEA allowed Starship to fly sooner, while an EIS may have mitigated some of the launch’s effects.

If SpaceX and the FAA lose the case and are forced to conduct an EIS, it could add months—or potentially years—to Starship’s launch timeline. SpaceX joined the suit as a codefendant in June, and the company and the FAA are now seeking to dismiss it.

Still, the legal drama hasn’t stopped Musk from sharing what on the surface appear to be promising updates.

Updates to Starship and Starbase

Since April’s explosion, SpaceX has made “over 1,000 changes” to Starship and the Starbase launchpad, Musk told journalist Ashlee Vance in a discussion on Twitter Spaces in June.

The biggest is the addition of a water deluge system to the pad, which should shield it from the fireball and ear-splitting noise created by the 33 lower-stage engines and prevent debris from scattering for miles. The system is “basically like a gigantic upside-down shower head” that blasts water at the rocket while it sits on the pad, Musk told Vance.

The SpaceX CEO said he scrapped plans to install a water-cooled steel plate beneath the launcher for Starship’s first flight because it “wasn’t ready in time.” He later added the company thought the concrete would survive the flames.

The new system was evaluated during a static fire test in August, turning fire from the engines into steam. However, SpaceX reportedly did not apply for the proper environmental permits that would allow it to dispose of industrial wastewater from the test.

The company also upgraded the interstage area between the Starship rocket and Super Heavy booster. The changes will enable a “hot staging” maneuver, allowing the upper-stage engines to ignite before the booster engines finish burning, which Musk told Vance would improve Super Heavy’s mass-to-orbit performance by 10 percent. He added that the next flight will include more uniform engines, contrasting them to the “hodgepodge” of hardware used on the maiden voyage.

Outside of those key changes, SpaceX has conducted propellant load tests and tested a modified version of Starship’s FTS. In recent weeks, it completed hot fire tests of the Booster 9 rocket and upper-stage Ship 25 prototypes that were largely successful.

Starship’s next flight will not carry a payload. Rather, it will seek to demonstrate the performance of the 33 booster engines, stage separation between Starship and Super Heavy, and the ignition of the rocket’s six upper-stage engines. If it’s able to withstand the duration of the flight, it will splash down north of the Hawaiian island of Kauai.

As it gears up for another test launch, SpaceX continues to deploy Starlink satellites, including a record-breaking 62nd orbital launch of the year earlier this week. Musk said SpaceX in 2023 accounts for around eight in ten payload deliveries from Earth to orbit. By 2024, he expects the company to handle nine in ten —and one day, he hopes to exceed 99 percent.

SpaceX also sends astronauts and paying customers to the International Space Station on its Crew Dragon spacecraft through partnerships with NASA and Axiom Space. In a few years, it will provide the system that transports astronauts from lunar orbit to the moon’s surface and back again on NASA’s Artemis III mission, scheduled for December 2025. 

However, the agency all but blamed SpaceX for a potential delay to that timeline, with associate administrator for exploration systems development Jim Free worrying about the company’s “significant number of launches to go.”

Ultimately, Musk and SpaceX’s goal is to one day ferry hundreds of humans at a time to Mars. Musk has stated his hopes to establish a permanent human colony on the red planet by 2050—an aim NASA appears to share.

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FAA: SpaceX Must Complete 75 Actions Before Boca Chica Launch Site Approval https://www.flyingmag.com/faa-spacex-must-complete-75-actions-before-boca-chica-launch-site-approval/ Mon, 13 Jun 2022 21:30:54 +0000 https://www.flyingmag.com/?p=143687 Agency’s environmental review for the Texas launch site included several concerns that must be addressed.

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The FAA’s long-awaited final Programmatic Environmental Assessment (PEA) for SpaceX’s Boca Chica, Texas, launch site has been completed, and SpaceX has some work ahead of it.

According to the FAA, SpaceX must take a total 75 actions to mitigate the environmental impact of its Starship/Super Heavy launch facilities, 53 of which deal with biological resources.

Even after those actions are taken, FAA approval for the launch site will still depend on additional reviews.

Many of the actions coincide with concerns vocalized by Boca Chica residents—including potential harm to fish, wildlife, plants, and natural resources.

The PEA lists several points of concern, such as:

  • Potential impacts on protected species and habitats
  • Restrictions on access to public areas such as local roads and Boca Chica Beach
  • Potential impacts on minority and low-income residents
  • Degradation of the environment due to test and launch operations

The PEA also lists positive impacts, voiced by supporters of the launch site, such as:

  • Economic benefits to the regional economy
  • Continued innovation and progress in commercial space transportation
  • Job creation

The first draft of the PEA was published on September 17, 2021, and it garnered more than 18,000 public comments.

Between two public hearings regarding the draft PEA, commenters from around the country voiced their opinion on the matter. Support for the project was seemingly split among local residents and officials.

“I don’t just ask you, I beg you to give them that permit,” said Brownsville City Commissioner Jessica Tetreau. “There are so many people here in the Brownsville area who have benefited from this project coming to our area.”

Others, like local resident Emma Guevara, rejected the notion entirely.

“I am appalled by the audacity of all these pro-SpaceX supporters spouting the exact same rhetoric, spotted by a billionaire with nothing but his own interest in mind so that he can make more money off of his apartheid emeralds,” she said during a hearing. “This has nothing to do with you. Listen to directly impacted voices. The FAA needs to, at the very least, do an environmental impact statement, but at the most, this entire project should be canceled.”

How We Got Here

SpaceX is developing one of the world’s most powerful launch vehicles, dubbed Starship, with the power of its Super Heavy booster. Starship has undergone previous test launches. In one, Starship exploded shortly after landing.

In order to continue work on Starship and Super Heavy, SpaceX has requested to expand its facilities in Boca Chica, Texas. To do so, SpaceX must gain a license to expand, test, and launch the spacecraft.

SpaceX’s proposal is still pending approval.

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Final Day of Hearings Yields More Support for SpaceX https://www.flyingmag.com/spacex-hearing-day2/ https://www.flyingmag.com/spacex-hearing-day2/#comments Fri, 22 Oct 2021 00:54:01 +0000 http://159.65.238.119/spacex-hearing-day2/ The post Final Day of Hearings Yields More Support for SpaceX appeared first on FLYING Magazine.

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The FAA held its second virtual public hearing on the SpaceX Starship and Super Heavy projects Wednesday night, once again drawing attention from around the country, with more than 100 attendees sharing their comments on the proposed operations at Starbase in Boca Chica, Texas.

The hearing centered on SpaceX’s Draft Programmatic Environmental Assessment (PEA), an overview of the potential environmental impacts of the operations proposed by SpaceX. The private space company owned by Elon Musk is developing its Starship and Super Heavy projects, which are designed to make orbital and suborbital launches from Boca Chica.

A project of this magnitude will require several pieces of infrastructure. SpaceX has proposed launch pads, a liquid natural gas pretreatment system, a 250-megawatt power plant, and several other facilities to be built on-site. Being next to the coast, SpaceX also plans to build multiple off-shore landing platforms.

Wednesday’s hearing was extremely similar to the previous one held Monday and included commenters who spoke at both meetings.

The hearings consisted of a presentation of the Draft PEA; once in English and again in Spanish. However, the presentation documents themselves were not translated for Spanish-speaking viewers.

“The Spanish translation and outreach by the FAA is a joke and, in fact, is actually a violation of the Title VI of the Civil Rights Act,” said local resident Bekah Hinojosa. “A Spanish notice was only sent out three days before the hearing, with only one Spanish email. The FAA did virtually no public outreach.”

Multiple local residents, who predominantly speak Spanish, previously voiced their concerns before and during Monday’s hearing. No apparent changes were made for the subsequent hearing on Wednesday.

While many attendees did not live in Boca Chica, or even in the state of Texas, support for SpaceX operations was plentiful.

“Although I’m not a resident of the area, I feel, as an American and as a human, I have the right to support and urge the FAA to grant SpaceX appropriate approvals to continue development over the launches,” Taylor Dihel said.

Local residents were seemingly split on support for SpaceX’s planned operations.

“Another of the fondest memories of my youth is the night of July 20, 1969, when I saw, on our black-and-white vacuum-tube television, men walk on the moon,” said local resident Ludivina Garcia. “It is beyond my wildest imagination, that 52 years later, the company founded by a man, not yet born, would choose the Rio Grande Valley of Texas to build a gateway to Mars.”

Claudia Hernandez, a local resident, responded to preceding comments from non-residents.

“They do not know the community. They don’t know our language, and for them to think that money, that Elon Musk and SpaceX is bringing, will benefit us, is mistaken,” Hernandez said.

Among the attendees in opposition to the Draft PEA, there were many mentions of “environmental racism.”

“The reality is, this will be historical in the making. But what’s historical in the making is that this is the legacy of environmental racism … the people are being exploited. Gentrification is continuing,” said local resident Melissa Martinez.

Some comments even became racially charged, as Brownsville resident Paul Mamakos shared his opinion on the Boca Chica site, referring to SpaceX operations as a “space hoax.”

“I don’t want a billionaire to come down here and hire a bunch of Mexicans because they’re just polluting the local area,” he said. “Instead of building giant exploding green silos, how about we fix the problems right here in Texas, is what I’m saying.”

Michael Paul, who travels to the area, accused local residents of neglecting the beaches that would be intermittently closed during SpaceX launches.

“There is no such thing as environmental racism. That is a manufactured wokeism. If locals really cared about the beach, they would clean it up,” Paul said. “Locals really don’t care about their beach. They just want it because they’re petulant and childish. They want what they want, without any consequences.”

Much like Monday’s hearing, there were multiple mentions of the human race becoming a “multiplanetary” species. Ian Winiarski, 17, gave an explanation of what type of fuel would be used for the Starship project and its carbon emissions.

“There is no other significant vehicle that has been proposed yet that has significant funding that could be used to effectively colonize Mars,” Winiarski said.

Throughout both hearings, SpaceX supporters focused heavily on the potential economic benefits Starship and Super Heavy may have on Boca Chica, while the opposition harped on the seemingly lax nature of the FAA in conducting a proper environmental study. Many called for an Environmental Impact Statement (EIS) to be conducted in place of the PEA.

It is not certain whether or not the FAA will conduct an EIS or if they will approve SpaceX’s draft PEA.


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FAA Report Bodes Well for SpaceX Texas Launch Site https://www.flyingmag.com/faa-spacex/ Mon, 20 Sep 2021 22:46:45 +0000 http://159.65.238.119/faa-spacex/ The post FAA Report Bodes Well for SpaceX Texas Launch Site appeared first on FLYING Magazine.

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A new FAA draft report assessing potential environmental impact suggests SpaceX may ultimately be allowed to launch larger rockets from its Texas Boca Chica site.

SpaceX is working with the FAA to win permission to launch its large Super Heavy booster rocket and Starship upper stage from the site, which is located on the Gulf of Mexico about 25 miles from Brownsville. The rockets are designed for future missions to the moon and Mars.

MAP EMBED

The 149-page report, released Friday, says SpaceX’s proposed plans would appear to have no significant impacts to noise, air quality, climate change, or local wildlife in the area.

The next step is a month-long FAA comment period on the report, including two virtual public hearings.

SpaceX founder and CEO Elon Musk is encouraging people to add their voices to the debate. “Support is greatly appreciated!” Musk tweeted Friday. “Humanity’s future on the moon and Mars & beyond depends upon it.”

SpaceX plans for Starship—measuring nearly 400 feet—to eventually make humans an interplanetary species.

The Boca Chica launch site is located in what the FAA describes as a “sparsely populated coastal area” which includes “unvegetated tidal flats, shallow open water, low sand dunes, and salt flats.”

Regarding local animals and fish, the FAA draft report says the “proposed action is not expected to have significant impacts on terrestrial habitats or wildlife populations” and “the likelihood of impacts” on fish and other marine life are “extremely low.”

However, the report says SpaceX’s proposals “may affect and is likely to adversely affect” several species listed in the federal Endangered Species Act, including birds and sea turtles. The FAA said it was consulting with the U.S. Fish and Wildlife Service to further evaluate the potential impact and said it would include results in its final report.

Construction Impacts

“Construction activities are not expected to result in significant noise impacts,” the report said. “Noise from individual launch, landing, and static fire engine test events is expected to be heard by people in the surrounding communities.” However, that is “not expected to cause general annoyance or pose health concerns,” said the FAA. Overall, SpaceX’s proposals are “not expected to result in significant noise impacts.”

SpaceX estimates approximately 7 metric tons of liquid methane would be released into the atmosphere during Starship fuel loading, according to the report. Activities related to launch of Starship are “not expected to result in significant impacts to air quality,” the report said.

Following the end of the FAA comment period on October 18, the FAA will move forward toward a final report. Any final FAA license to launch the larger rockets would come after that.

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